Membrane Separation Purification and Concentration Process Equipment in Stevia Production, Ushering in a New Revolution in Natural Sweetener Manufacturing

Against the backdrop of the global health consumption trend, stevia has become a popular raw material in industries such as food and beverages, and health products due to its zero calories, high sweetness, and natural safety. However, traditional stevia extraction processes, such as resin adsorption, ion exchange, and evaporation concentration, commonly suffer from high energy consumption, low efficiency, significant loss of active ingredients, and high impurity residues, making it difficult to meet the market's demand for high-quality stevia. Xīhé Fluid Technology, with its deep expertise in membrane separation technology, introduces the Membrane Separation Purification and Concentration Process Equipment for Stevia Production, leveraging microfiltration, ultrafiltration, nanofiltration, and reverse osmosis technologies to bring revolutionary breakthroughs to stevia production.

1. Multi-Stage Membrane Separation Process for Precise Purification and Concentration of Steviol Glycosides

Xīhé's stevia production equipment achieves molecular-level precision processing for the complex components of stevia extract:

• Microfiltration (MF) Pretreatment: Utilizing microfiltration membranes with pore sizes of 0.1 - 10μm, it quickly intercepts plant fibers, suspended solids, and microorganisms in the extract, reducing turbidity from 10 NTU to below 1 NTU, providing clean raw materials for subsequent deep separation.

• Ultrafiltration (UF) Preliminary Separation: Ultrafiltration membranes (molecular weight cutoff 10 - 100kDa) selectively separate impurities such as macromolecular proteins and polysaccharides while fully retaining key components like steviol glycosides, with a steviol glycoside retention rate exceeding 98%, effectively enhancing solution purity.

• Nanofiltration (NF) Deep Purification: Nanofiltration membranes (molecular weight cutoff 100 - 500Da) further remove small-molecule pigments, organic acids, and inorganic salts, optimizing the proportion of stevia components and reducing impurity interference in subsequent concentration steps.

• Reverse Osmosis (RO) Efficient Concentration: Reverse osmosis membranes (molecular weight cutoff <100Da) achieve efficient concentration at room temperature and low pressure, increasing stevia concentration by 3 - 5 times, with a key active ingredient retention rate exceeding 96%, avoiding the degradation of steviol glycosides and darkening of color caused by traditional high-temperature concentration.

2. Five Core Advantages, Reshaping Stevia Production Standards

1. High Purity and High Quality, Capturing Market Leadership

The equipment's precise filtration and low-temperature concentration technology effectively avoid the impact of high temperatures and chemical reagents on stevia quality in traditional processes. Product purity can reach over 99.5%, with pure and stable sweetness and impurity content 50% below industry standards. Stevia processed by this equipment meets stringent requirements for high-end food and beverages, pharmaceutical-grade raw materials, and more, helping companies create high-value-added products and enhance market competitiveness.

2. High Efficiency and Energy Savings, Reducing Production Costs

Compared to traditional production processes, membrane separation technology reduces energy consumption by 65%. For example, in a project producing 1,000 tons of stevia annually, it saves over 2 million yuan in electricity costs per year. The equipment's processing efficiency increases by 5 times, and cross-flow filtration and intelligent backwashing systems reduce membrane fouling, extending membrane element lifespan to 3 - 5 years and reducing comprehensive operational costs by 50%.

3. Green and Environmentally Friendly, Practicing Sustainable Development

The operation process requires no large amounts of organic solvents or chemical reagents, with a filtrate recovery rate exceeding 98% and wastewater generation reduced by 85%, significantly lowering environmental treatment pressure. This helps companies easily pass environmental audits, achieve green and low-carbon production, and align with modern health industry development principles.

4. Intelligent Customization, Adapting to Diverse Needs

It supports full-capacity customization from 200L/h to 15m³/h. The modular design allows flexible combination of microfiltration, ultrafiltration, nanofiltration, and reverse osmosis units, adapting to the purification and concentration needs of different raw materials and production processes. The PLC automated control system enables real-time parameter monitoring and remote operation, with one-click switching of production modes, enhancing production stability and flexibility.

5. Full-Chain Services, Ensuring Worry-Free Production

Xīhé provides end-to-end services, from raw material analysis, small-scale process validation, and customized equipment production to installation and commissioning, personnel training, and after-sales maintenance. With successful experience serving 20+ sweetener companies, it ensures rapid project implementation and stable operation.

3. Diverse Application Scenarios, Empowering Industry Upgrades

The equipment is widely applicable to scenarios such as stevia raw material production, food-grade sweetener preparation, and beverage-specific steviol glycoside formulation. Whether improving the quality of traditional stevia products or supporting the research, development, and industrialization of new functional sweeteners, it offers precise adaptability. The equipment seamlessly integrates with downstream processes like crystallization and drying, helping companies build intelligent and standardized production systems.

During the golden era of rapid development in the healthy sweetener market, stevia production urgently requires technological innovation. Xīhé Fluid Technology's Membrane Separation Purification and Concentration Process Equipment for Stevia Production empowers industry upgrades with technological strength and has become the trusted choice for many companies. Contact us now to receive free process consultation and customized solutions, and together, let's embark on a new journey of efficient, high-quality stevia production!